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IMG_1233ann
Went home and pulled a brake caliper off my Little Toot project. Brought it out to the hanger and the darn thing fits. So I have ordered a single puck version of the same brake caliper. When it arrives, it will go on and I'll replace the banjo hose end
Date: 06/21/2010
Views: 3187
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IMG_9556ann
What the heck... There were dead bugs all over the master cylinder. What's going on here. Get out a light, the brake fluid reservoir is full of dead bugs! $#!&$%@%^&*%@$#%%&*&^@$%@%$%$@^#$%^!!!!! Seems that wile I was spending a month
Date: 06/06/2010
Views: 3277
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IMG_7429post
Here's a closeup of the hose end, bolt and washers. The hose end connector is identical to that which was on the master cylinder end so this should easily replace the 90 degree AN hose end provided. We'll know better later this week when I can get to th
Date: 03/15/2010
Views: 3061
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IMG_7540ann
That leaves two choices: #1 - tap the brake in BSPP threads or #2 - run the BSPT die over the bolt to thread in BSPT. The brake being aluminum and the bolt being stainless steel, I decided to go with #1 as it seemed easier.
Date: 04/18/2010
Views: 3111
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IMG_0916post
Safety wired the bolts and check the installation. Pushed the aircraft and the brake stopped it. Held the brake and tried to push it aircraft. It wouldn't budge. Very good. Pulled it out of the hanger, started it up, let it warm properly and taxi tes
Date: 07/01/2010
Views: 5350
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IMG_7543ann
The final result. The banjo hose end bolts nicely to the brake. With any luck, I'll take the brake back to the airport after work tomorrow and reinstall it all and see if I can bleed the brakes.
Date: 04/18/2010
Views: 3645
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IMG_0041post
But it was enough to allow the LG to retract fully. Ran the gear up and down about a dozen times. Works great.
Date: 07/08/2010
Views: 4445
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IMG_7441post
Here's a look at the tubing end of the two fittings. Again, similar, but not the same. Can't use the original fitting with the new tubing.
Date: 03/19/2010
Views: 3073
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IMG_7529ann
The new BSPP (British Standard Pipe Parallel) banjo bolts finally arrived from Speed Flow of Australia last week. Due to a death in the family and illnesses, I haven't gotten back to working on the Europa for several weeks. But I did today. I had also
Date: 04/18/2010
Views: 3179
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IMG_0915post
I stuffed the brake line back into the aircraft, tied it all down and screwed it to the swing arm. Bolted the new caliper to the brake disk and torqued it to 90 in-lbs.
Date: 07/01/2010
Views: 3066
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IMG_7384ann
The threads on both fittings are 24/in. So that's a match. The issue is one is straight and the other pipe thread.
Date: 03/07/2010
Views: 3188
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IMG_7383ann
The Issue, Continued... The blue Tee connector shown has a 3/8 NPT thread on the upper leg. it is a 3/8 x 24 National Pipe Thread. That is, it has a tapered thread. The thread measures 0.373 in on the narrow end and 0.408 in on the wide end. The othe
Date: 03/07/2010
Views: 3019
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IMG_7539ann
Realizing that I'd need to do any remaining work at home, I removed the disk brake, gathered up the bits and headed for the shop. This is just a pic of the BSPT threaded hole in the disk brake. Had to clean it out as it was full of crap. Testing showed
Date: 04/18/2010
Views: 3163
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IMG_7380ann
This pic is a closeup of the starboard side of the master cylinder. The red thing is the screw cap covering the brake fluid reservoir.
Date: 03/07/2010
Views: 3532
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IMG_9536ann
Date: 06/03/2010
Views: 3257
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IMG_1215ann
Date: 06/13/2010
Views: 3395
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DSC04015_Large_post
Date: 10/19/2009
Views: 3774
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IMG_9557ann
I dug out a bunch, and came to the conclusion that I'm going to have to order a new brake line and clean out the master cylinder before I can continue here. So I went on to the new mechanical fuel pump installation...
Date: 06/06/2010
Views: 3133
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IMG_1216ann
Date: 06/13/2010
Views: 3503
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IMG_7387ann
This pic shows the port side of the master cylinder. The red knob is the parking brake. You squeeze the brake lever and turn the knob (top back toward you) and release the lever. This holds the brake on. To release the brake you simply squeeze the bra
Date: 03/07/2010
Views: 3545
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