Flap rigging.

Pict is Dans.

Re: Europa-List: Flap position, Flight testing
from [ALAN YERLY] [Permanent Link]

Subject: Re: Europa-List: Flap position, Flight testing
Date: Mon, 9 Mar 2009 17:09:16

Kevin,
After flight testing a number of these aircraft the advice/concerns of
all who have answered are sound.

My tips for in house use are pasted below:
This presupposes that you have accomplished the Annex E properly,
checked the engine and systems for safety etc.

Preflight Rules before you fly:
Rule 1. Check the incidence with a digital level at the root and the
tip. Should be within .1 degree. Some of the tips are off a little.

Rule 2. If a mono, support the aircraft and retract gear and flaps, if
tri-gear, retract the flaps. Sit behind the aircraft on centerline and
look at the trailing edge. Move your head up and down until you can see
the shadow line of the lower surface. Look left and right. The shadow
line should be even on both sides. The mean aerodynamic chord is near
the flap/aileron junction. Your outriggers will spoil your view, but at
that point the left and right wing shadows should be dead even. This
checks the wing is square and the incidence is correct. Some flaps have
a little play and will droop under gravity, but fly up when airborne.
Use a stick with very light pressure to hold them in place.

Note: Why use your eye, because the eye is a superb level and square
indicator, not suspect of measuring methods.

Rule 3. Check the tail surfaces are square to the wing and the rear
fuselage is not twisted. Both stabs are exactly at the same incidence.
Two degrees off on the stabs is like 1/8 aileron deflection.

Rule 4. Check the engine offset is per the manual at right thrust 1
1/16 inch offset to the firewall.

Rule 5. Check flap hinge coves and wheel pants for square. Remove if
not aligned properly.


From my experience, the left roll is due to pilot weight. Higher thrust

engines and CS props will add P factor even at an alpha of 2-3 degrees.
Most planes need slight right rudder. This is easily trimmed by
shortening the right rudder spring one or two links or putting in a
cable shortener as depicted in the manual on the one side. (Trim tabs
are ugly when stuck on a beautiful airplane and emphasize that there is
a rigging error.) So preserve your ego and let the spring do the work
for you. Yes I designed a rudder trim, and no I won't tell you but you
can figure it out from above.

Any roll with a drooped flap in flight needs to be compensated for, so
jumping ahead:

Roll trimming during flight test:

Any roll corrections need to be done with the ball perfectly centered.
Most EFIS ball indications are not as good as a good old fashioned ball
and a distant cloud.

Center the ball first.
Move aileron to stop the roll and re-center the ball. Note the aileron
deflection by checking stick free with deflection required. Land.

Note: By this I mean hold the stick for level flight, then release and
note the movement of the stick. Reapply the stick deflection and note
how much deflection stops the roll...Look outside too.

Provided the aircraft has even stabs, proper incidence and the flaps are
even, proceed to:

Adjust the flap which is up too far with the set screw in the baggage
bay (Custom Flight Mod) or by adding a shim to the back of the baggage
bay and the flap tube through the hole in the side of the aircraft with
thin wedges to shim the flaps 1/32nd of an inch to correct roll. Right
flap down rolls right. Go fly. When roll is cured you may need to
adjust the aileron to match. But wait, most likely, then it needs the
flap to be trimmed again for less deflection due to the aileron
trimming, or because you made the airplane with very little friction in
your roll system, you may see both ailerons now evenly up or down as
appropriate. Go fly again. Test trim, then re-do stall series.

If the wing tip is off, and/or an aileron tab is needed, re-contour the
aileron. To do this, sand one inch back on the lower trailing edge of
the aileron which needs to fly up and add filler (Evercoat Rage works
great) to make a wedge that tapers from zero to 1/16 of an inch along
the full span. Think of it as a long wedge of nearly no weight. Go
fly. Land and sand, then go fly until it is trimmed. Paint as
required. Makes a virtually invisible aileron trim tab and the
thickness is very difficult for the untrained observer to catch.

Enjoy making your plane perfect, it is worth the effort. I never get a
chance to do my own.

Bud Yerly
Custom Flight Creations
Will,
Attached is a method of rigging a Europa for hands off. I never have had to add an
ugly trim tab to get one to fly straight.
Some techniques provided may mean you need to order new flap brackets to get the rig
right.
Usually on a new build, I use Bondo and wood shims to set the flaps perfectly rigged
with the incidence board provided in the manual.
Put the wings on and check from behind. When it is perfect, then finish the
hardware to make it right.
I have some experience with making silk purses out of sow's ears, and I know yours
will work out.
Email if you have extraordinary difficulty.

Hope this helps

Bud Yerly
Custom Flight Creations
US Europa Dealer
Europa Tech assistance.
----- Original Message -----
From: William Daniell<mailto:wdaniell@etb.net.co>
To: europa-list@matronics.com<mailto:europa-list@matronics.com>
Sent: Sunday, June 13, 2010 10:28 PM
Subject: Europa-List: flaps


--> Europa-List message posted by: William Daniell
<wdaniell@etb.net.co<mailto:wdaniell@etb.net.co>>

well i finally got my flaps assembled following the procedure in the
book....

I find that there is about 4 degrees of difference in the deflection of
the flaps.

I am assuming that this is not normal and will cause weird flying
characteristics but before I take everything to bits (for the umpteenth
time) i wanted to consult the collective wisdom about this.

Will