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Tie-bar 41.

It was quickly found out that when the top plate was laid in place on top of the tie-bar and BID, which is on top of the wood, that the plate was not 90 degrees to the back of the cockpit module. The problem was the BID was a bit too thick on the outboard tip because of a little flox and peel ply epoxy.
Instead of sanding through the problem area and weakening the layup, I decided to install a spacer under the plate and above the tie-bar and Flox a bed on top of the BID to make it flat.
You can see our drill jig, a 1/2" thick piece of aluminium bonded to a piece of angle aluminium with JB KWIK weld.
The tie-bar is taped with 3M 375 to prevent Flox from bonding to it.
The temporary washers bonded to plate act as spacers.
Y10-11-20

Date: 11/17/2010
Size:
Full size: 1900x1425
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Tie-bar 41.

Photo Properties

summary  details
Make NIKON Model E5900
Aperture Value f/2.8 Color Space sRGB
Exposure Bias Value 0 EV Exposure Program Program
Flash Flash, Auto-Mode Focal Length 7.8 mm
ISO AUTO Metering Mode Multi-Segment
Shutter Speed Value 0.02 sec Date/Time Wed 17 Nov 2010 02:57:40 AM UTC
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