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dsc09018
Started to make the axle jig. Used a simple setup of first taking large flat blocks of wood and caulking it to the floor somewhere over FS70. Then that allows me to fix the aluminum angle with a single screw once in its final position.
Date: 01/10/2013
Views: 21008
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dsc09054
Wetting out stbd side.
Date: 01/24/2013
Views: 17707
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nex_2014_01_25_07
What a mess.
Date: 01/25/2014
Views: 20164
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20141102_161049
20141102_161049.jpg
Date: 11/02/2014
Views: 32662
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dsc08664
The gell coat really gums up the sand paper. Still a bit more to remove.
Date: 04/22/2012
Views: 25218
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dsc09048
Template for the Stbd side. Note, you are not required per the manual to hook over the plywood with bid.
Date: 01/24/2013
Views: 19210
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dsc08965
Port side after layups and peel ply removed. Notice shape of hole for the angle of the LG socket. I wrapped the LG socket with sandpaper and used it to form the hole.
Date: 10/01/2012
Views: 21974
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dsc09057
Wetting out stbd side.
Date: 01/24/2013
Views: 17378
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dsc09044
Port side being keyed.
Date: 01/23/2013
Views: 17717
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nex_2014_01_25_05
My lovely bride helping us out. Notice the jig is the mono wheel trailer.
Date: 01/25/2014
Views: 19738
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dsc09042
Starboard side being keyed.
Date: 01/23/2013
Views: 17422
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dsc08661
Locating the center of the main gear hole. Used a pilot to be used to measure out the 10“ diameter on the bottom.
Date: 04/22/2012
Views: 24312
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20141102_153539
Out. Ad you can see the screw is sill in the nut plate. it came out later.
Date: 11/02/2014
Views: 41465
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dsc09032
Port side done.
Date: 01/22/2013
Views: 18148
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20141102_152814
Drilling out the screw. It would move. I'm removing this plate to patch later.
Date: 11/02/2014
Views: 30276
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dsc08963
Port side. LG socket fitting.
Date: 10/01/2012
Views: 20373
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dsc09041
Port side guides being placed for layup.
Date: 01/23/2013
Views: 18747
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dsc09036
Rib one port side again used around 112g of 420 cured at 78f for 12 hours.
Date: 01/23/2013
Views: 18512
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dsc09045
Uncle Kim at work. We would tilt to starboard to work on the port side vice versa.
Date: 01/23/2013
Views: 20793
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dsc09066
Port side peel ply removed. Oh notice the caps in the sockets. What I did was take a block of foam and push it down in the socket, then took it back out and covered it with car wax. Once all the ribs are in I'll see how it worked.
Date: 01/25/2013
Views: 19733
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