Port layup looks OK, but the fit is awful as well.
Date: 10/11/2010
Views: 3745
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EAA SITE
Date: 08/23/2023
Views: 209503
Drill jig and plywood insert
We made a paper template and double sticky backed it to the plywood.
There is also a the plywood that will be glassed in place double sticky backed to the thick plywood jig.
Both got shaped to the paper template (allowing 1/8" gap all around).