Login
EuropaOwners N914XL - Bob Borger, N.Texas, USA: 99.0 hrs - Subsequent Flights Album has been updated as of 2016 05 16. Fuel Tank Replacement 05 Fitting the new tank
Advanced Search
Mount with WebDAV RSS Feed for this Album View Latest Updates View Popular Items View Random Items View Slideshow (Fullscreen)

Fuel Tank Replacement

1. 01 Looking ... 2. 02 The New ... 3. 03 Removal ... 4. 04 The Leak 5. 05 Fitting ... 6. 06... 7. 07 Plumbing... 8. 08 Leak... ... 10. 10 Sight...

Random Images

Baggage_Area_39

Baggage_Area_39

Date: 06/03/2007 Views: 6222

Landing_Gear_46

Landing_Gear_46

Date: 01/23/2006 Views: 7163

IMG_1343ann

IMG_1343ann

Date: 11/05/2010 Views: 4052

Newest Image

EAA SITE

EAA SITE

Date: 08/23/2023 Views: 789328

05 Fitting the new tank

The new tank doesn't just drop into the big hole. It doesn't fit. It is too wide to go between the door sills. I chose to make a cutout in the passenger door sill to allow the tank to go in. In addition, one of the forward supports and the aileron tie rod were in the way and had to be removed to allow the tank to go in.

Date: 07/14/2014
Owner: rlborger
Size: 17 items
first previous
IMG_7014

IMG_7014

Next catch was where the filler needed to go into its' position. There was a piece blocking which had to be removed.

Date: 10/23/2013
Views: 12195
IMG_7015

IMG_7015

Finally, the new tank is in place. More or less.

Date: 10/23/2013
Views: 10307
IMG_7230

IMG_7230

It was determined that a 1/4 in (6.4 mm) thick piece of rigid urethane foam topped with cork was needed to support the front "ledge" of the tank so it wouldn't sag.

Date: 01/26/2014
Views: 11397
IMG_7232

IMG_7232

Must have had the tank in/out two dozen times determining necessary clearances and supports.

Date: 01/26/2014
Views: 10830
IMG_7290

IMG_7290

Bonded in the foam and cork support for the "ledge" at the front of the tank.

Date: 02/14/2014
Views: 10080
IMG_7305

IMG_7305

Checked, double checked and again checked all the fits.

Date: 02/16/2014
Views: 10362
IMG_7312

IMG_7312

With one final overall fit of the tank.

Date: 02/17/2014
Views: 13584
first previous
Page: 1 2
Powered by Gallery v2.3