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EuropaOwners N914XL - Bob Borger, N.Texas, USA: 99.0 hrs - Subsequent Flights Album has been updated as of 2016 05 16. Fuel Tank Replacement 05 Fitting the new tank
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Fuel Tank Replacement

1. 01 Looking ... 2. 02 The New ... 3. 03 Removal ... 4. 04 The Leak 5. 05 Fitting ... 6. 06... 7. 07 Plumbing... 8. 08 Leak... ... 10. 10 Sight...

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05 Fitting the new tank

The new tank doesn't just drop into the big hole. It doesn't fit. It is too wide to go between the door sills. I chose to make a cutout in the passenger door sill to allow the tank to go in. In addition, one of the forward supports and the aileron tie rod were in the way and had to be removed to allow the tank to go in.

Date: 07/14/2014
Owner: rlborger
Size: 17 items
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IMG_7014

IMG_7014

Next catch was where the filler needed to go into its' position. There was a piece blocking which had to be removed.

Date: 10/23/2013
Views: 8664
IMG_7015

IMG_7015

Finally, the new tank is in place. More or less.

Date: 10/23/2013
Views: 7288
IMG_7230

IMG_7230

It was determined that a 1/4 in (6.4 mm) thick piece of rigid urethane foam topped with cork was needed to support the front "ledge" of the tank so it wouldn't sag.

Date: 01/26/2014
Views: 8146
IMG_7232

IMG_7232

Must have had the tank in/out two dozen times determining necessary clearances and supports.

Date: 01/26/2014
Views: 7638
IMG_7290

IMG_7290

Bonded in the foam and cork support for the "ledge" at the front of the tank.

Date: 02/14/2014
Views: 7093
IMG_7305

IMG_7305

Checked, double checked and again checked all the fits.

Date: 02/16/2014
Views: 7401
IMG_7312

IMG_7312

With one final overall fit of the tank.

Date: 02/17/2014
Views: 9515
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